APPLICATIONS FOR STORED LIQUEFIED
CRYOGENIC GASES

Please note that applications are listed in alphabetical order. Please click on the title of interest. If you think a title is missing and should be included, or an item is incorrect or could be expanded, please ‘contact us’ and let us know.

(Artificial Insemination) (Astronomy) (Aviation/Aerospace) (Back-Up Refrigeration) (Balloons) (Biological Sciences) (Blood Banking) (Chromatography) (Cryo-Branding) (Dermatology) (Drinks Production and Dispensing) (Electronics) (Firefighting) (Food Freezing) (Food Packaging) (Freeze Drying) (Fuel for Transport) (Ground Freezing) (Inerting Atmospheres) (Laser Welding) (Light Bulb Production) (Materials Testing) (Medical Treatments) (Metal Treatments) (Microscopy) (Offshore Oil Production) (Perfumery) (Photographic Processing) (Pipe Freezing) (Programmable Freezing) (Refrigeration Static) (Refrigerated Transport) (Rubber Moulding) (Scrap Recovery) (Shape Memory Metals) (Shrink Fitting) (Spectroscopy) (Superconductivity) (Vacuum Technology) (Welding)

Artificial Insemination: The frozen storage of semen and embryos for later use in fertilisation procedures offers many opportunities for medical and vetinerary science. Typically for livestock improvement programmes in agriculture worldwide, liquid nitrogen is used as the ideal refrigerant. Liquid nitrogen is inert, reliable and relatively inexpensive. For human fertility treatments, similar equipment and procedures are used. Statebourne manufactures a complete range of containers serving this industry from field flasks (bio series) for farmers, to bulk automatic liquid nitrogen refrigerators (Biosystem series) for hospitals and semen distribution centres and even transport tanks (Transportable tanks) for delivering liquid nitrogen over distances by road.
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Astronomy: Liquid nitrogen is often found in centres of this discipline. Stored liquid nitrogen is used as a source for clean dry gas which is produced by evaporation to provide a steady flow of vapour over optical surfaces. The purpose of this application is to avoid the collection of dust or condensation on highly polished lenses or reflectors. Laboratory type low pressure storage vessels (Cryostor) are most commonly used. Liquid nitrogen is also used as a source of refrigeration to cool detectors to improve performance and reduce ‘noise’. Statebourne’s ‘Cryostor’ container vessels are frequently used.
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Aviation/Aerospace: A wide variety of applications are employed in this industry. Low temperature nitrogen gas is ideal for both electronic and mechanical component and systems testing simulating operational conditions. Either argon gas or nitrogen is used to inert atmospheres in special critical heat treatment routines for jet engine turbine blades in production and re-conditioning (Cryostor) (Static Storage Tanks), and some finely toleranced bearing metal components are positioned using ‘shrink fitting’ techniques (Open Dewars). In opperational use, aircraft tyres are filled with nitrogen(not compressed air) and in military aircraft, nitrogen gas is used to inert the space over the fuel in the tanks. Additionally, liquid oxygen is stored on board as a low weight source of breathing gas for the pilot. In all these cases, Statebourne cryogenic vessels will be employed in support to store the liquid gases (Special products).
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Back Up Refrigeration: Where ultra low temperature (ULT) mechanical refrigerators are used to store biological specimens there is always a risk of mechanical breakdown and a quick rise in temperature. Repairs cannot necessarily be accomplished quickly and a stand-by or ‘back up’ reserve of refrigeration power is needed (Cryostor). Liquid nitrogen provides the solution and in cases where a rise in temperature would prejudice the viability of the stored material, Statebourne ‘Cryostor’ containers will be found doing the job.
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Balloons and Airships:
Helium gas is used often in very large volumes for filling balloons and airships. To accomplish the filling operation from cylinders of compressed gas would be a logistical nightmare, so it is more common for helium gas to be transported to site liquefied at around -269°C in special cryogenic containers (Helistor Dewars). At very low pressures the liquid is decanted and immediately vapourises when it is directed into the bouyancy chamber. Statebourne manufacture liquid helium containers for static and transport applications to the latest TPED European Transport Regulations.
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Biological Sciences: An enourmous field of activities is covered by this subject, mostly carried on at Universities, Hospitals and Pharmaceutical or Research companies. Liquid nitrogen is found stored in nearly all of these places where it is mainly used as a refrigerant for the storage of biological specimens. Specimens range from cell cultures, blood, tissue, to vaccines. Special refrigerators (Biosystem) electronically conrolled maintain the level of liquid nitrogen within close bands in the storage compartment to provide a precise temperature environment. Another use for stored cryogenic liquid nitrogen or carbon dioxide is for inerting atmospheres in controlled conditions (Cryostor) (Static Storage Tanks), typically incubators and fermenting processes. Statebourne manufactures the ‘Biosystem’ range of liquid nitrogen refrigerators, the ‘Cryostor’ liquid nitrogen storage container and a full range of support and safety equipment for the Biological Sciences laboratory including the ‘Bio’ range of refrigerators for storage of smaller quantities of specimens.
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Blood Banking:
Normally, for the more common groups of blood, storage is maintained at about 2°C to 4°C in conventional refrigerators which give it a limited ‘shelf life’. For the rarer types which are not so readily replaceable, blood is stored at very low temperatures, typically -165°C or below in liquid nitrogen cooled refrigerators (Biosystem). The blood is collected in special bags and then frozen at a controlled rate protected in a metal wallet or cassette to prevent damage when frozen. Once frozen the cassette is placed in a racking storage system in the cold nitrogen vapour inside the refrigerator. It is important that the liquid nitrogen at the bottom of the inside compartment does not come into contact with the frozen blood to avoid any risk of cross contamination. Special systems to avoid this possibility should be incorporated in the designs. Statebourne’s products take all of these essential requirements into account with the ‘Biosystem’ range of liquid nitrogen refrigerators.
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Chromatography:
This is a technique of separating and analysing the components of a mixture of liquids or gases using a special instrument. Nitrogen gas, due to it’s properties is used as a control in the process and gas generated by boiling liquid provides a particularly high purity, which is essential. The provision of this gas is best made by the use of a ‘Cryostor’ liquid nitrogen container manufactured by Statebourne which has built in the capability of vapourising the liquid and providing the required controlled steady flow.
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Cryo-Branding: The marking of animals, usually cattle, for identification is often preferred by this method. Typically a branding iron with the required mark is cooled to around -96°C by immersion in Isopropanol which has been chilled using liquid nitrogen. Statebourne ‘Open Dewars’ and ‘Cryostor’ vessels are used in the process. By ‘cold burning’ a mark on the animals skin in this way, less risk of subsequent infection and quicker healing times are said to be achieved. This practice has to some extent been replaced in more recent years by electronic ‘chipping’ or ‘tagging’.
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Dermatology: A branch of medicine dealing with skin, Dermatology uses ‘Cryotherapy’ as a means of removing and curing skin lesions such as warts and verrucas. The practice involves treating the affected area with liquid nitrogen cooled tips or jets of liquid aimed through a very fine spray head effectively destroying the rogue cells. These fall away in time and are replaced by normal cell growth in the healing process. Usually successful, the technique has found favour with many GP’s and Hospital out-patient departments. Equipment for the storage and handling of liquid nitrogen in dermatological practice is available from Statebourne. (Cryolab series) and (Open Dewars).
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Drinks Production and Dispensing: Both the production and dispensing of drinks require the use of carbon dioxide or nitrogen or a mixture of these gases. The brewing industry uses inert gas to ‘blanket’ the liquid in the vats during production. The hospitality trade (pubs, retaurants, burger bars etc,) use considerable volumes of nitrogen and carbon dioxide to power the delivery of drinks and control the look, taste and feel of the product. Traditionally served by cylinders of compressed gases, drinks retail establishments are increasingly switching over to the storage of gases in the liquid cryogenic state (Cryocyl).
The storage tank stays in place and is filled routinely by the gas supply company; there are no more heavy cylinders to change over and manhandle and no risks of leaks through frequently changed connections. Statebourne’s production for this growing market is increasing year on year.
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Electronics: An industry that depends heavily on the use of both gaseous and liquid nitrogen, electronics production relies on cheap quality control techniques for it’s mass production systems. Extreme cold provided by liquid nitrogen is used to ‘shock’ test assemblies to ensure there are no electrical connection faults and inert atmospheres provided by nitrogen gas ensure no contamination by dirt or oxidisation during the manufacturing process where cleanliness is vital. Storage tanks for liquid nitrogen and other cryogenic gases are manufactured and supplied by Statebourne.(Cryostor) (Cryocyl) (Static Storage Tanks)
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Firefighting: For stubborn fires possibly electrically or chemically fueled, special foams has been found to be effective. Foam using nitrogen in place of air for it’s generation has been found to be even more effective. Liquid nitrogen carried in a pressure vessel with vapourisers for converting the liquid to gas can provide the power for mixing and firing the foam. (Cryocyl) (Transportable Tanks). Cryocyl Transportable Tanks will maintain their pressure automatically and deliver up to 25Nm3/hr of nitrogen gas without additional vapourisers.
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Food Freezing:
The mass production of frozen food (chicken,Prawns, Beefburgers etc..,) relies on large volumes of liquid nitrogen being sprayed on the item concerned while it travels along a stainless steel mesh conveyor belt in a specially constructed tunnel. The speed of the conveyor belt and the flow of the liquid nitrogen refrigerant are the two main controls as well as the control of the uniformity of the size of the items being frozen. For large scale industrial food producers, this method is the most preferered for reasons of economy and because the flavour is ‘locked’ into the product by the quick freezing process. It is not unusual for process lines to consume tons of liquid nitrogen per day. Statebourne is able to supply specialist storage tanks and vacuum insulated pipeline systems for this process. (Static Storage Tanks) (Installation Service)
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Food Packaging: Food packaging processes nearly all involve the provision of nitrogen, carbon dioxide or in some cases special mixtures of gases, at the time of the final closure of the package. There are several reasons for this, amongst which are the improvement of flavour, the extension of shelf life and colouring control. Generally the exclusion of oxygen within the sealed package delays the deterioration of the product (typically nuts, crisps etc,..). As with any process consuming large volumes, gases are most economically and conveniently stored in their liquefied state. Cryogenic Static Storage Tanks and Cryostor vessels supplied by Statebourne are available in sizes to suit all scales of operation.
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Freeze Drying: By subjecting food (typically coffee, soups, stews, military rations etc,) to a vacuum, moisture is withdrawn and the food becomes light and dry. Properly packaged the food can be stored over long periods until it is needed when water is added. However, during the process of production most of the flavour is drawn off with the moisture and oils when the product is under vacuum. To rectify this, the oils containing the flavour are trapped in a cryogenic ‘cold trap’ and later re-introduced to the product moments before the final closure during packaging. The ‘cold trap’ is a part of the vacuum system’s pipe line along which the drawn off gases must pass and which is cooled by liquid nitrogen. Cryostor vessels or larger Static Storage Tanks made by Statebourne are used to store the liquid nitrogen. The very cold walls on the inside of the pipe cause the vapours containing the flavour to condense and freeze, trapping them for later recovery. Statebourne can also manufacture cold traps to customer’s own special designs as well as automatic liquid transfer systems.
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